MRP Planning Strategy for SAP
Strategy 10 -
PIR Type - LSF
-
Net requirements planning. That is even the warehouse/storage
location stock is also taken into account besides planned receipts / issues
during planning for calculating the order quantity. Planned Independence
Requirement quantity is reduced at the time of Goods Issue for delivery.
Strategy 11 - PIR
Type - BSF
-
Gross requirement planning. Warehouse / storage location
stock is not considered, and only planned receipts / issues are considered.
Also Planned Independent Required quantity is reduced during Goods Receips
for production / planned order (Repetitive). It is generally recommended
for mass production industries and process oriented industries where the
production has to be carried on, regardless of the stock available. The
constraint in such industries is that it is not economically viable / possible
to stop production.
Strategy 30 - PIR
Type LSF - Production only with sales order (Demand Management
entry are ignored during MRP run)
-
Maintain the following master data for the finished
product:
-
Strategy group 30 on the MRP screen
-
Availability check field (on the MRP screen and the Sales:
General/Plant screen) so that you can perform an availability check with
replenishment lead times (01 in the standard system)
-
Item category group (for example, NORM) on the Sales Organization
screen
Strategy 40 - PIR
Type VSF -
Make
to Order Production - Production triggered by sales order. (Widely
use around the world.)
-
Planned Independent Requirements will be reduced by sales
order delivery to reflect the current stock requirement. (depending
on your configuration, sales order will consume the VSF (planned independent
requirement) quantity on the same date or two to three days away from it)
-
You can set up the consumption parameters in the material
master on the MRP screen.
-
Check whether the fields Consumption mode, Bwd consumption,
Fwd consumption contain entries. If empty, default values are taken from
the MRP group parameters in Customizing. If these fields are filled in
the material master, they override the MRP group parameters.
-
In MD04, VSF will disappear once it is consume by the sales
order
4.6c
-
Choose Logistics -> Production -> Master Planning -> Demand
Management -> Evaluations -> Display total requirements. (The Total Requirements
List shows only those sales orders that have reduced the independent requirements.)
Strategy 52 - PIR
Type - VSE
-
The lot size key EX must be set in the MRP screen because
lot size optimization would be incompatible with the allocation logic,
which could result in over-planning and incorrect result in the ATP check.
-
You also must ensure that no rounding profile or rounding
values are taken into account.
-
Maintain consumption parameters (Consumption mode, Bwd consumption,
Fwd consumption) so that the independent requirements can be found. For
more information, see Consumption Strategies and Logic.
-
Maintain the item category group (for example, NORM) on the
Sales Organization screen.
-
A BOM is required for the finished product. There are no
major implications for the BOM components. However, it is important to
note the following:
-
You need to set the MRP type to P* (or M*) on the MRP screen
to plan the components in MRP.
-
You may want to consider setting the Individual/coll. Indicator
to 2 on the MRP screen as a starting point for your master data setup.
Strategy 63 - PIR
Type - VSEV
Set Ind./Coll. Indicator to 2 in MRP4 View for all your
lower level components. It allows you to build or purchase some components
only after receipt of the sales order.
SAP PP Reference Books:
SAP
Production Planning , Configuration, Interview Questions and Certification,
Books
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